PET Bottle Washing Line
PET Bottle Washing Line - Recycling PET bottles remains a significant venture in the recycling sector, even amid low prices for PET raw materials. Our team has extensive expertise in the global PET recycling industry. Our recycling initiative aims to lower operational expenses while ensuring the production of top-notch PET flakes.
Leveraging years of manufacturing Plastic Recycling Machines and incorporating invaluable input from customers regarding PET bottle cleaning processes, our company, without using the specific company name, consistently enhances PET recycling solutions. This commitment results in delivering customers with high-volume, high-quality bottle flakes, and cost-effective recycling setups.
Chain Plate Conveyor
The PET plastic bottle cleaning system features a broad chain plate conveyor, providing convenient transport for plastic waste bottles.
De-Baler
The de-baler is primarily utilized to break down tightly packed waste plastic bottles, allowing them to loosen up and smoothly enter the subsequent process.
Belt Conveyor
Transporting raw materials to subsequent stages, controlled by an inverter for adjustable belt speed.
Purpose: conveying bottles
Belt width: 1000mm
Belt material: PVC
Motor power: 2.2KW
Trommel
Purpose: Eliminate stones, dust, loosen caps, and small metal objects
Base material: Galvanized carbon steel
Frame: Carbon steel
Barrel diameter: 1500mm
Length: 5000mm
Motor power: 5.5KW
Hole diameter: 50mm
Ferrous Remover
Purpose: Positioned above the conveyor belt to eliminate iron, chromium, manganese, and other ferrous materials.
Power: 3KW
Label Remover
- Function: Removes over 90% of labels from both standard and compressed bottles.
- Zero flake waste and no water usage.
- Motor power: 15KW
- Suction fan power: 5.5KW
- Rotary blade: 42 pieces (teeth: 378 pieces)
- Fixed blade: 45 sets * 4 = 180 pieces (teeth: 1080 pieces)
Pre-Washer
- Function: Bottle washing, removing small-size impurities, decreasing the working pressure for downstream processes.
- Tank body: SS304
- Diameter: 1500mm
- Length: 6000mm
- Motor power: 7.5KW
- Power of screw: 2.2KW
- Diameter of screw: 250mm
Screw Loader
It's fitted with several rolling screws that sift the material as they roll, allowing impurities to drop through the gap to the impurity collection port below.
Disk Separator
It's outfitted with a disk separator where PET plastic bottles go through a bouncing screen to eliminate loose impurities, labels, caps, and similar items.
Bottle Sorting Machine
The entire bottle's material sorting can be done based on factors like the customer's color preferences. PET bottles of the same color category can then proceed to the subsequent process.
Manual Sorting
The material is split into two dual stations for manual sorting purposes.
Crusher
Breaking down large raw materials into more uniformly sized smaller pieces through crushing.
Crushing bottles into small flakes.
Screw Loader
- Function: Conveying PET flakes
- Motor power: 4KW
- Diameter of screw: 310mm
- Components in contact with raw materials: Stainless steel
Separation Floating Tank
- Function: Washing flakes and removing floating materials like PP, PE, and Caustic Soda
- Motor power of screw loader: 5.5KW
- Motor power of thumbwheel: 0.55KW
- Quantity of thumbwheel: 3 sets
- Diameter of screw: 250mm
- Components in contact with raw materials: Stainless steel
- Equipped with water tank and pump
Label Separator
Eliminate impurities like remaining PET bottle labels.
Hot Washer
- Function: Facilitates the easier removal of oil and glue post hot washing.
- Motor power: 5.5KW
- Volume of hot chamber: Approximately 4.07 m3
- Outer layer: Carbon steel
- Inner layer: Stainless steel
- Middle layer: Insulated with rock wool
- Caustic soda percentage: 1-2%
- Temperature of hot water: 70-90 degrees Celsius
- Continuous feeding and unloading of flakes
High Speed Friction Washer
- Function: Eliminating glue and dirt
- Motor power: 30KW
- Water pump motor power: 1.5KW
- Screw rotary speed: 1200rpm
- Components in contact with raw materials: Stainless steel
Centrifugal Drver
- Function: Drying to achieve 2% moisture in flakes
- Motor power: 22KW
- Motor for cover opening: 0.75KW
- Screw rotary speed: 2200rpm
- Components in contact with raw materials: Stainless steel
Pipeline Drver
- Function: Hot air drying to achieve less than 1% moisture
- Heating power: 48KW; using steam heating would save on this electric consumption
- Blowing motor power: 5.5KW
- Suction motor power: 5.5KW
Vibration Dryer
Drying washed PET bottle flakes using a vibrating sieve.
Intelligent Control System
Compliant with CE/CSA/TUV/SGS/ISO standards, all settings can be adjusted via the touch screen interface.
1. Electrical components include (Schneider) parts such as circuit breakers, AC contacts, press buttons, and pilot lamps.
2. Manages the electrical control of the entire system.
3. Operates based on a safety interlock principle.
4. Electrical units sourced from LS, Schneider, ABB.
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Device parameters
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Size
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Capacity |
Motor Power
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Equipment footprint
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TT-AWS-PET10
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1000kg/h
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220KW
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250m 2
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TT-AWS-PET20
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2000kg/h
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260KW
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350m 2
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TT-AWS-PET30
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3000kg/h
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380KW
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500m 2
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TT-AWS-PET40
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4000kg/h
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500KW
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700m 2
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Unit energy consumption
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Content
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Average energy consumption per ton of bottle
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Electricity
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70-90KW
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Water |
1-1.5T
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Compressed air
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0.5-1m3
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Steam (optional)
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250-400KG
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Detergent (optional)
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4-8KG
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Bottle quality reference
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Description
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AA（ppm）
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A（ppm）
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PVC content
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≤25
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≤100
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PE/PP/colored bottle/metal/other
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≤75
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≤100
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Total impurity
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≤100
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≤200
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How Can We Help You?
Contact our sales team for a quotation.
