Disintegration Testers for Pharmaceutical Applications
Disintegration testers are mainly used for pharmaceutical quality control by evaluating how quickly and completely solid dosage forms, such as tablets and capsules, break down in a controlled environment. This ensures that medications disintegrate properly to release active ingredients for absorption, supporting efficacy and patient safety.
What Are Disintegration Testers Used For?
Disintegration testers are used to assess the breakdown process of pharmaceutical dosage forms under standardized conditions. This test is essential for ensuring that tablets and capsules disintegrate within the required time frame, as specified by pharmacopeial standards such as the United States Pharmacopeia (USP), European Pharmacopoeia (Ph. Eur.), and Indian Pharmacopoeia (IP).
Key Features of Disintegration Testers
- Compliance with USP and Ph. Eur. Standards – Ensures reliable and consistent test results.
- Multiple Testing Stations – Allows simultaneous testing of multiple samples to enhance productivity.
- Temperature-Controlled Water Bath – Maintains the required medium temperature for precise testing.
- Automated Timer and Sensors – Monitors disintegration time accurately, reducing human error.
- User-Friendly Interface – Touchscreen controls and programmable test parameters for ease of use.
- Durable and Corrosion-Resistant Design – Built for long-term reliability and accuracy.
Applications in Pharmaceutical Testing
- Immediate-Release Tablets and Capsules – Ensuring they dissolve quickly for rapid absorption.
- Enteric-Coated Tablets – Confirming they remain intact in acidic environments and disintegrate in the intestines.
- Suppositories and Other Dosage Forms – Evaluating their breakdown characteristics in simulated physiological conditions.
Importance of Disintegration Testing
Disintegration testing is crucial for regulatory compliance, batch-to-batch consistency, and drug performance evaluation. It helps pharmaceutical manufacturers verify formulation quality and detect manufacturing issues that may impact the therapeutic effectiveness of medications.
Torontech now offers the latest Fully Automatic Disintegration Tester, providing advanced automation and precision for pharmaceutical quality control. This state-of-the-art model features:
- Automated Basket Movement – Reduces manual intervention and enhances accuracy.
- Real-Time Monitoring & Data Logging – Ensures compliance with stringent regulatory requirements.
- Touchscreen Interface & Programmable Settings – For effortless operation and customization.
- Self-Diagnostic System – Monitors performance and detects any operational issues in real-time.
In addition to our fully automatic model, Torontech provides a range of high-quality disintegration testers designed for precision and efficiency. Our instruments meet global pharmacopeial standards and provide:
- High accuracy and repeatability for dependable quality control.
- Customizable testing options to meet various pharmaceutical needs.
- Ergonomic design and easy operation for laboratory efficiency.
For more information about our Disintegration Testers, contact us today and ensure compliance with the highest pharmaceutical testing standards.
Product Categories
Disintegration Tester - ToronDT-2SA
A high-performance, designed for precise and efficient tablet testing. Meets USP, IP, and Ph. Eur. standards, offering fast heating, automated basket lift, and real-time tablet tracking. Its secure login system supports up to 50 users, while the bottom illumination enhances tablet visibility.
Disintegration Tester - ToronDT-3X
Built for efficiency, this system features a high-efficiency heater, automated basket park-out, and a cam-free drive system. With programmable temperature control (15°C to 40°C) and dual operation modes (Auto/Manual), it adapts to diverse testing needs while maintaining compliance with USP, IP, and Ph. Eur. standards.
Disintegration Tester With Independent Timer - ToronDT-6AL
This advanced tester features six USP baskets with independent timers and motors, ensuring precise and controlled testing. With smooth, swivel-free basket movement, a programmable temperature controller, and a magnetically coupled pump for consistent water circulation, it delivers efficiency and accuracy with minimal maintenance.
Suppository Disintegration Tester – ToronSDT-3
This high-precision tester maintains bath temperatures between 30 and 50°C (±0.5°C) with a controlled water circulation system for consistent results. Three independent test stations and programmable cylinder rotation (1 to 99 minutes) enhance efficiency, ensuring compliance with Ph. Eur. standards.
Automatic Disintegration Tester – ToronDT-Auto
This advanced system streamlines disintegration testing with automated time recording, media detection, and auto test initiation. Featuring bathless heating for rapid operation, real-time disintegration detection, and an intuitive touch screen, it ensures seamless, hands-free compliance with USP <701>, <2040> and Ph. Eur. <2.9.1>.
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