Shredder - Single Shaft Hard Plastic Shredder
The Shredder - Single Shaft Hard Plastic Shredder is a large single-shaft shredder known for its substantial internal volume. Its redesigned hydraulic pusher not only enhances power transmission and pushing speed but also effectively prevents material blockages and minimizes wear on the internal guide rails.
Shredder - Single Shaft Hard Plastic Shredder specially engineered device creates approximately 35% more space within the cutting chamber. The shredder in this series adopts a high-efficiency V-type rotor design. The rotor width ranges from a minimum of 1200mm to a maximum of 2000mm, with a rotation diameter of 560mm. An oversized gearbox drives the rotor, ensuring smooth operation at a low speed of 85rpm while delivering high torque.
The hydraulic station is intricately integrated into the shredder chamber, saving space and safeguarding the hydraulic station. This setup also facilitates easy maintenance and replacement. The entire machine undergoes welding using a specialized process, significantly enhancing overall stability and effectively preventing material splashing. Additionally, the HS series incorporates all the advantages found in other shredders, such as specially designed rotor knives and knife holders, external bearings, and user-friendly, advanced intelligent control systems.
The Shredder - Single Shaft Hard Plastic Shredder is purpose-built to meet recycling needs across diverse industries, handling various waste materials including bulk items, pipes, films, woven bags, electronic cable scraps, ICB buckets, waste paper, used wood, and different organic materials.
BELT CONVEYOR
The plastic waste enters the shredder via a belt feeding mechanism.
This Single Shaft Hard Plastic Shredder utilizes an ABB/Schneider frequency converter for precise frequency control.
The speed of the belt feeding mechanism is synchronized with the shredder's capacity, automatically adjusting the conveyor belt speed based on the shredder's current load.
METAL DETECTOR
An optional ferrous metal permanent magnetic belt or metal detector can prevent metallic objects from entering the shredder, effectively safeguarding the shredder blades.
HOPPER
A specially designed hopper is in place to prevent materials from scattering. The Single Shaft Hard Plastic Shredder features a spacious filling hopper that can be loaded using a conveyor belt, fork lift, crane, or wheel-loader. This adaptable funnel can be customized to meet specific needs, ensuring a consistent and cost-effective material supply.
HYDRAULIC RAM
The hydraulic pusher automatically guides material towards the cutter using load-sensitive controls. The hydraulic system includes overflow valves and volumetric flow controls that can be adjusted to meet the requirements of the input materials.
ROTOR
The rotor, crafted from seamless steel pipes, measures 750mm in diameter and operates at a speed of 52 rpm. It houses concave ground, aggressive, and 4-way rotating knives within its grooves. This configuration minimizes the cutting gap between the counter knives and the rotor, ensuring a high flow rate, low power consumption, and maximum output of processed material.
KNIFE BLADES KNIFE
Blades Material: DC53 - Higher hardness (62-64 HRc) post heat treatment compared to D2/SKD11 - Twice the toughness of D2/SKD11 with superior wear resistance - Significantly higher fatigue strength compared to D2/SKD11
SCREEN
Beneath the rotor, a screen is positioned to define the size of the needed flakes. Accessing the screen is convenient through a separate flap, allowing for easy replacement. Hydraulic mechanisms enable the screen to be opened or closed effortlessly.
SHREDDER CHAMBER
The shredder chamber is constructed using 30mm ultra-high hardness steel plates, ensuring wear resistance, corrosion resistance, reduced noise, and an extended service life.
MOTOR
Utilizing an imported WEG motor brand, this system boasts low energy consumption, minimal noise, and an extended service life.
ELECTRONIC CONTROL
The entire model incorporates frequency conversion control and complies with international standards like CE/CSA.
TOOL INSTALLATION
Tools can be swiftly adjusted outside the machine, reducing downtime and simplifying tool replacement.
Item | Unit | TT-HS1200 | TT-HS1600 | TT-HS2000 |
Rotor diameter | mm | 560 | 560 | 560 |
Number of rotor knives | pcs | 105/112+29 | 136/148+38 | 180/192+49 |
Number of stator knives | pcs | 2*3 | 2*4/2*3 | 2*5 |
Hydraulic feeding ram | kw | 5.5 | 5.5 | 7.5 |
Feed opening | mm | 1200*1850 | 1570*2025 | 1960*1570 |
Standard screen | mm | 40-100 | 40-100 | 40-100 |
Chamber size | mm | 800*1000 | 800*1290 | 800*1860 |
Motor | Kw | 90 | 110 | 75*2 |
Machine weight | lbs. | 19,841.6 | 24,250 | 28,660 |
Machine Size | Inches | 88.4 X 101.2 X 94.1 | 88.4 X 116.5 X 94.1 | 88.4 X 129.9 X 94.1 |
HOW CAN WE HELP YOU ?
Contact our sales team for a quotation.
