Single Stage Cutter Compactor Pelletizing Line
The Single Stage Cutter Compactor Pelletizing Line brings together crushing, compacting, plasticizing, and pelletizing functions into a single step, offering a dependable and efficient solution for different types of plastic materials.
The Single Stage Cutter Compactor Pelletizing Line handles plastic film, raffias, filaments, bags, woven bags, and foaming materials effortlessly. It generates high-quality pellets that can be directly used in the production line for blown film, tube extrusion, and injection molding. It's versatile, capable of processing various plastic materials like PE, PP, PS, ABS, XPS, EPS, and PVB.
Single Stage Cutter Compactor Pelletizing Line Designed with specially engineered granulators, the Single Stage Cutter Compactor Pelletizing Line swiftly and efficiently cuts different plastic streams into uniform flakes or regrinds. These granulators are highly durable and adaptable, suitable for various plastic recycling applications such as grinding plastic bottles, films, and small rigid plastics.
The Single Stage Cutter Compactor Pelletizing Line stands as the ultimate solution for plastic recycling and granulation. It ensures higher output while consuming less energy, ultimately saving you both time and money. Below are some key features of our Single Stage Cutter Compactor Pelletizing Line.
FEEDING
In the standard design, plastic scraps like film, filament, and raffias are transported into the compacting room using a belt conveyor. For handling scrap rolls, an optional feeding method involves a roll hauling off device. Motors driving the conveyor belt and hauling device work together with an ABB inverter. The feeding speed of the conveyor belt or roll hauling off system is fully automated and adjusts based on how full the compactor’s room becomes.A metal detector can be integrated with the belt conveyor and connected to the control system. This setup allows for warnings and system stops if any metal is detected in the incoming feed, ensuring safety and preventing any issues.
SLIDING GATE WITH SERVO MOTOR
This system can manage both hard and soft materials effectively. A sliding gate regulates how long the material stays in the compactor, allowing for pre-drying and ensuring that only clean, dry material goes into the barrel. Any material that doesn’t meet the treatment standards won't move on to the next stage. The PLC precisely controls the amount of forced feed materials, guaranteeing the production capacity.
INTELLIGENT CONTROL
Intelligence Start: Initiate the entire sequence of logistical steps and material processing requirements with a single button. Interconnected system modules can commence operation through this streamlined process.
Intelligence Stop: Each component within the Single Stage Cutter Compactor Pelletizing Line can be shut down using a single button. This facilitates a quick and efficient halt of each related modular part.Emergency Stop: The ACS system includes an emergency stop function to address any unforeseen risks that may occur during machine operation.
REMOTE MONITORING AND INFORMATION TRANSMISSION
The Single Stage Cutter Compactor Pelletizing Line offers both a remote monitoring program and a transmission system, utilizing Bluetooth technology. These features enable remote monitoring and seamless transmission of information for the Single Stage Cutter Compactor Pelletizing Line.
CRUSHING AND COMPACTING
The compactor comes with an air exhausting device. As the rotor knife and stator knife work mechanically at the compactor's base, continuous cutting and friction gradually raise the temperature of both the compactor and the material being processed. This action causes moisture and surface dust from the raw material to rise to the top of the compactor. The device efficiently eliminates this moisture and dust, eliminating the need for additional energy consumption to manage the moisture content. This compactor integrates pre-heating, pre-drying, and size reduction processes, ensuring a rapid and consistent feeding process.
THE ROTATORY BLADES OF COMPACTOR
The rotating blade and fixed blade slice the material into small flakes. The high-speed rotation of the blades generates frictional heat, pre-heating, and shrinking the flakes in the process.
SINGLE SCREW EXTRUDER
Our distinct single-screw extruder delicately plasticizes and blends materials uniformly. Our bi-metal extruder boasts exceptional resistance to corrosion and wear, ensuring a prolonged lifespan.
BARREL
Thanks to the super L/D ratio, the single-stage extruder in the production line can function as a double-stage extruder. Following the middle double-piston type screen filter, an additional filter can be included at the end. This double-filter standard enhances the quality and performance of the final product particles.
DOUBLE VACUUM DEGASSING ZONES
Using double vacuum degassing zones, volatile elements like micro-molecules and moisture are efficiently removed, enhancing the quality of granules. This setup is particularly well-suited for heavy printed materials.
LIQUID OUTLET
This process is best suited for improved melt filtration and increased production demands. Initially, two or more single-screw extruders can be tailored for a two-stage pelletizing production line. Subsequently, they can simultaneously feed into the second-stage extruder.
NONE-STOP PISTON TYPE FILTER
* You can install a standard single-plate/piston double-station screen changer or a non-stop double plate/piston four-station at the extruder head for substantial filtration performance.
* Extended screen lifespan and reduced frequency of screen changes: The large filter areas contribute to prolonged filter life.
* User-friendly and continuous operation: Swift and simple screen changes without halting the machine's operation.
* Minimal operational expenses.
PLATE TYPE FILTER
The Plate type filter is constructed in a continuous design featuring two filter plates, ensuring at least one filter remains operational during screen changes. It incorporates a ring-shaped heater to ensure consistent and stable heating throughout.
SELF CLEAN FILTER
This model integrates our proprietary self-cleaning filter system. The new SCF (Self-Cleaning Filtration) system enables continuous recycling extrusion, making it particularly effective for re-pelletizing highly contaminated materials. The SCF filtration system can manage and eliminate up to 5% of contaminants in the flowing melt, separating materials like paper, wood, aluminum, unmelted plastic, and rubber, among others.
WATER RING PELLETIZING SYSTEM
* Self-adjusting pelletizing head ensures optimal granulate quality and prolonged uptime by maintaining consistently correct blade pressure.
* Rotatory blade RPM adjusts automatically according to the melt extrusion pressure.
* Quick and effortless pelletizer blade changeover without the need for adjustment work, saving valuable time.
UNDER-WATER PELLETIZING SYSTEM
An exceptionally automated pelletizing system designed for materials with high Melt Flow Index (MFI) and demanding production capacity needs. This system comprises a pelletizer, valve, conveying pipeline, dewatering vibrating screen, and silo.
VIBRATION DRY
* An advanced dewatering vibration sieve, combined with a horizontal-type centrifugal dewatering, delivers superior performance in drying pellets while reducing energy consumption.
* Assembled using screws instead of welding, the sieves are easily changeable for future adjustments.
PLASTIC PARTICLES
The end product is plastic particles, allowing the plastic pellets to be reused in the production of high-quality plastic products once more.
PACKING SYSTEM
* This is where the final qualified granules are stored. The drying shaker, combined with the horizontal centrifuge, achieves effective drying with minimal energy consumption.
* Continuous capacity monitoring & Quantitative weighing system in place for precise measurement.
ADVANTAGES
* Integrates crushing, compacting, and pelletizing into a single system, reducing labor costs.
* Improved feeding efficiency, ideal for film, filament, raffia, and foaming materials.
* Lower initial investment for a high-quality, durable machine.
* Reduced energy consumption with increased production output.
* Available overseas installation and training services.
* Machine warranty inclusive of stocked spare parts with prompt delivery.
Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS | |||||
System Composition | Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. | |||||
Material of Screw | 38CrMoAlA (SACM-645), Bimetal (Optional) | |||||
L/D of Screw | 31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling) | |||||
Heater of Barrel | Ceramic heater or Far-infrared heater | |||||
Cooling of Barrel | Air cooling of fans through blowers | |||||
Pelletizing Type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing | |||||
Technical Services | project design, factory construction, installation and recommendations, commissioning | |||||
Machine Model | Compactor | Single Screw Extruder | ||||
Volume | Motor Power | Screw Diameter | L/D | Extruder motor | Output capacity | |
(Liter) | (kw) | (mm) | (kw) | (kg/h) | ||
TT-ACS-H300/80 | 300 | 37 | 80 | 36 | AC 55 | 160-220 |
TT-ACS-H500/100 | 500 | 75 | 100 | 36 | AC 110 | 300-380 |
TT-ACS-H800/120 | 800 | 110 | 120 | 36 | AC 160 | 450-550 |
TT-ACS-H1000/140 | 1000 | 132 | 140 | 36 | AC 200 | 600-700 |
TT-ACS-H1200/160 | 1200 | 160 | 160 | 36 | AC 250 | 800-1000 |
TT-ACS-H1600/180 | 1600 | 200 | 180 | 36 | AC 315 | 1000-1200 |
HOW CAN WE HELP YOU ?
Contact our sales team for a quotation.
