Woven Bag Washing Recycling Machine TT-AWS-PP
We offers a Woven Bag Washing Recycling Machine TT-AWS-PP for recycling various PP and PE scraps, including LDPE/LLDPE film, PP woven bags, PP non-woven materials, PE bags, milk bottles, cosmetic containers, and vegetable and fruit boxes. Our innovative modular design enables us to blend standard modules seamlessly, delivering customized solutions to our customers.
Introducing the Woven Bag Washing Recycling Machine TT-AWS-PP, specifically designed for HDPE/PP/PS/ABS/PC/PET recycling projects. Materials primarily originate from urban and industrial collection sites, exhibiting varying sizes and compositions that differ between countries and even within the same country for HDPE/PP/PS/ABS/PC/PET materials.
Our team amalgamated cleaning line technologies, continually refining and optimizing them. This effort culminated in a series of modular recycling equipment tailored to accommodate the distinct characteristics of HDPE/PP/PS/ABS/PC/PET materials. The AWS series aims to process both hard and flexible plastic materials, offering a comprehensive solution that includes sorting, crushing, cleaning, recycling, and pelletizing for blow-molded packaging waste.
The process encompasses sorting, size reduction, metal removal, cold and hot washing, high-efficiency friction washing, and drying modules. These modules efficiently eliminate ferrous and nonferrous metals, sand, oil, glue, paper, and various other contaminants with high efficiency.
INPUT BELT CONVEYOR
This feeding conveyor is a heavy-duty version designed for the shredder. It includes a load-related control device for the conveyor belt to prevent overfeeding the shredder. An optional metal detector is available to detect metallic contaminants, offering protection for the shredder. The belt conveyor can be made of PVC or rubber material, and its speed is controlled by an inverter.
SHREDDER
The advantages include a 35% increase in space within the cutting chamber, a built-in hydraulic ram, variable and faster ram movement, reduced space occupation compared to traditional shredders with horizontal rams, and an enclosed cutting chamber to prevent materials from flying out.
L TYPE BELT CONVEYOR
1. Continuous washing with clean water
2. Incorporates a mixing function for thorough 3D material blending
3. Longer retention time for materials, approximately 30 minutes
4. Features an independent water treatment system
5. Capability to heat water, facilitating a pre-wash with hot water
6. Independent temperature control for six and three sections of the water system
MAGNETIC SEPARATION BELT
An optional magnetic separation belt can be installed on the discharge belt conveyor from the shredder. It autonomously removes ferrous metals using a permanent magnet.
PRE-WASHER
The separation tank is constructed with stainless steel, featuring a discharge drum and a dual discharge system for heavier materials, along with motorized valves. It includes a pneumatic water in-feed valve and automatic level control via an electronic feeder. Equipped with a compressor blower for injecting compressed air into the tank's bottom, it also has a working platform. Designed to conserve water and energy.
CRUSHER
Crushing with water flushing; available in 3, 5, or 7 rotor designs. Knife adjustment is outside the chamber, ensuring low noise levels.
FRICTION WASHER
The friction washer serves as a robust washing unit, effectively removing the majority of contaminants. It features a housing constructed of stainless steel with welded construction. The unit includes a reinforced rotor made of mild steel and operates at high speed, with oversized bearings mounted externally. The stainless steel screen has a hole size of 3 mm. Additionally, stainless steel feed and discharge hoppers are provided for the plastic flakes, with water discharge at the bottom.
FLOATING WASHER
This system is designed to separate contaminants or other plastics with a density greater than 1 g/cm³ from PE/PP flakes. It incorporates both screw-IN and screw-OUT functionalities. Its inner paddles are specially designed to ensure ample settling of heavy impurities. The body is made of stainless steel SUS304. Additionally, it includes a pneumatic water in-feed valve and automatic level control through an electronic feeler.
DRYING SYSTEM
To accommodate different materials, we offer various drying systems such as the squeezer, centrifugal dryer, and pipeline dryer, depending on customer specifications. For softer materials like film, we use either a squeezer or centrifugal dryer, ensuring material moisture is controlled within 5-8% post-drying. In the case of rigid plastic materials, we utilize a centrifugal dryer or a pipeline dryer system, achieving a material moisture content of less than 1% after drying.
STORAGE SILO
To ensure uninterrupted and stable feeding for the downstream extrusion pelletizing line, we implement a buffer silo for storing washed material. Our specially designed silo prevents material blockages, while at the top of the silo, there's a cyclone device to remove dust.
ELECTRICAL CABINET
The electrical control components, sourced from Schneider, include circuit breakers, AC contacts, press buttons, and pilot lamps. These components manage the entire electrical system, operating on a safety interlock principle. All electrical units used are from LS, Schneider, and ABB.
Device parameters | |||
Size | Capacity | Motor Power | Equipment footprint |
TT-AWS PP BAGS 05 | 500kg/h | 560KW | 150m 2 |
TT-AWS PP BAGS 10 | 1000kg/h | 680KW | 300m 2 |
TT-AWS PP BAGS 20 | 2000kg/h | 750KW | 450m 2 |
Unit energy consumption | |||
Content | Average energy consumption per ton of bottle | ||
Electricity | 65-85KW | ||
Water | 4-6.5T | ||
Detergent (optional) | 4.4-8.8 lbs. | ||
HOW CAN WE HELP YOU ?
Contact our sales team for a quotation.
