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Torontech

RF Radio Frequency Plasma Generators - Auto/Manual Tune and Control

Auto/Manual Tune and Control

RF matching networks, available with both automatic and manual tuning capabilities, are engineered to integrate seamlessly with RF generators, maintaining an output impedance of 50 ohms to align with industry standards.

Plasma enclosures, plasma torches, or other loads needing RF power often have impedances differing from the standard 50 ohms, frequently including an inductive and capacitive component. To ensure optimal power delivery, the system must adjust this impedance to match that of the RF generator. This adjustment minimizes power reflection, safeguards the RF generator, maximizes power transfer to the load, ensures repeatable processes, and maintains the required field intensity within the enclosure before and after plasma formation.

The impedance matching network, also known as the matchbox, fulfills this essential role. Typically, matching networks are designed to operate within an impedance range of 3 to 35 ohms. However, these networks are also versatile enough to cater to unique loads such as sputtering guns, reactive ion etchers (RIEs), loads with capacitive-inductive coupling, and complex requirements like helicon ion sources, atmospheric ICPs in both E and H modes, plasma torches, and other nonstandard impedances.

Automatic Impedance Matching Network

Our automatic impedance matching networks, such as the ATN-xx-BF, offer compatibility with RF generators for processes like PECVD, HDCVD, sputtering, and ashing. These systems utilize DC motors to handle impedance adjustments, transforming the plasma enclosure’s impedance to 50 ohms, ensuring maximum generator power is delivered efficiently to the enclosure.

These networks operate in three distinct modes:

  • Automatic Mode: Continuously adjusts to compensate for impedance fluctuations within the plasma enclosure.
  • Manual Mode: Allows operators to modify capacitance settings during operation.
  • Preset Mode: Enables operators to pre-configure capacitance close to the matched condition, accelerating the tuning process.
  • Various parameters can be monitored and adjusted through the controller’s front panel and VGA connections. Notably, the ATN-xx-BF networks achieve full impedance matching and plasma ignition in as little as two seconds for standard loads.

    Available in configurations for 300W, 1000W, 2000W, 3000W, and 5000W power capacities, these networks cater to a wide array of operational requirements.

    Manual Impedance Matching Network

    Manual Impedance Matching Network model offers a reliable solution for impedance matching with RF generators in applications like PECVD, HDCVD, sputtering, and ashing. Manual adjustments are easily managed via controls on the front panel, allowing fine-tuning of the plasma enclosure’s impedance to 50 ohms and optimizing generator power delivery to the enclosure.

    It is valued for its moderate pricing and flexibility across a broad range of standard and custom impedance levels. The inclusion of a precision gearbox further enhances adjustment accuracy, making it a versatile choice for varied applications.

  • Semiconductor Production: Optimizes RF power delivery for precise control in semiconductor fabrication processes.
  • Physical and Chemical Plasma Deposition: Supports both physical vapor deposition (PVD) and chemical vapor deposition (CVD) by matching impedance to stabilize plasma conditions.
  • Plasma Etching: Ensures consistent power levels for accurate etching in microelectronics manufacturing.
  • Various Plasma Processing Techniques: Adapts to multiple plasma-based applications, enhancing versatility across processes.
  • Heating and Melting of Discarded Dielectrics: Facilitates energy-efficient heating and melting of dielectric materials for recycling and waste reduction.
  • These capabilities make the impedance matching network an essential tool for high-precision and adaptable performance across numerous RF-dependent applications in advanced manufacturing.

  • Wide Impedance Matching Range: Efficiently matches a broad range of impedance values, enhancing adaptability for diverse RF applications.
  • Comprehensive Parameter Control and Display: Offers complete monitoring and display of all operational parameters, ensuring precise control.
  • Full Remote Control Capability: Enables seamless remote adjustments and monitoring, providing flexibility and convenience for operators.
  • Three Operational Modes: Includes manual, automatic, and preset modes to cater to various operational needs.
  • Digital Display for Capacitor Management: Features digital displays to monitor capacitor positions and provides alerts if capacitor limits are approached.
  • Precision Manual Adjustments: Utilizes a digital rotary encoder on the control panel for precise location adjustments of capacitors in manual mode.
  • Rack-Mountable Control Unit: The control box is designed for easy installation within a rack, optimizing workspace organization.
  • Separate Matchbox Installation: Allows the matchbox to be positioned close to the RF enclosure, minimizing transmission loss.
  • Extended Load Impedance Range: Comes with reserve capacitor sets and inductor change tabs to accommodate a wider load impedance range.
  • Enhanced Shielding and Safety: Built with effective shielding to minimize radiation and EMI noise, along with protective measures for operator safety and health.
  • This feature-rich system is crafted to deliver dependable performance while maximizing flexibility and safety across a wide range of RF matching applications.

     ATN03VTATN04VTATN09VTATN15TATN25VT
    Frequency (MHz)13.5613.5613.5613.5613.56
    Input Power (W)20-30020-100050-200050-300050-5000
    Output Impedance (ohms)5050505050
    Output Voltage (KV)34.591525
     Output Current (Arms)10154080120
    Input ConnectorNNNN7/16
    Output ConnectorN7/16 or Direct connection7/16 or Direct connectionDirect connectionDirect connection
     Input Voltage (Vac) (110V is also available)200-220200-220200-220200-220200-220
    CoolingAir-CooledAir/water-cooledAir/Water-CooledAir/Water-CooledAir/Water-Cooled
    Touch ScreenYesYesYesYesNo
    Input PowerSingle-phaseSingle-phaseSingle-phaseSingle-phase3phase
    Coolingair-cooledWater/air-cooledWater/air-cooledWater/air-cooledWater/air-cooled
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